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Online Conductivity / TDS Controller with 4–20 mA Output

Panel-mounting process controller for conductivity and total dissolved solids with a sensor on a 5 m cable, a 4–20 mA output and selectable high and low limit alarms.

Typical applications

  • Reverse osmosis and demineralised water plants
  • Cooling tower blowdown control
  • Boiler feed water monitoring
  • Effluent discharge compliance
  • Continuous process water quality monitoring

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Worth knowing before you order

A process instrument, not a bench meter: it mounts in a panel cut-out or field enclosure, runs on a regulated 24 V DC supply rather than the mains, and is wired in — sensor cable in, 4–20 mA loop and alarm out. The 4–20 mA loop will drive a maximum load of 500 Ω, which sets how far the receiver can be and what can be put in series with it. The sensor is supplied on a 5 m cable and needs a tee, holder or flow cell in the line, positioned so it can be withdrawn and cleaned without stopping the plant. The cell constant is selectable and must match the water being monitored — a permeate line and a raw-water line do not take the same cell — and the sensor is a consumable that fouls in service. The catalogue prints no alarm contact rating, so confirm it before wiring a valve or pump to the alarm.

Specification

Technical specification for Online Conductivity / TDS Controller with 4–20 mA Output
Instrument typePanel-mounting process controller with inline sensor, not a bench meter
Conductivity range0.01 to 20.00, 200.0, 2000 µS/cm, 20.00, 200.0 mS/cm
Conductivity resolution / accuracy0.001, 0.01, 0.1, 1 / ± 1% FS
Calibration1 to 3 points (10 µS / 84 µS / 1413 µS / 12.88 mS / 111.8 mS)
Cell constantSelectable
TDS range0 to 10.00, 100.0, 1000 ppm, 10.00, 200.0 ppt
TDS resolution / accuracy0.01, 0.1, 1 / ± 1% FS
TDS conversion factor0.1 to 1.0 (default 0.5)
Temperature range0 to 100 °C / 32 to 212 °F
Temperature resolution / accuracy0.1 °C or °F / ± 1 °C, ± 1.8 °F
Temperature coefficient0.0 to 10.0% per °C
Temperature compensationAutomatic, built in
Offset calibration1 point, reading ± 10 °C
Signal output4 to 20 mA
Output loadMaximum 500 Ω
High / low limit alarm0.02 µS/cm to 20.0 mS/cm, selectable, with settable hysteresis
Communication interfaceRS485
Sensor suppliedOnline conductivity electrode with 5 m cable
Power supplyDC 24 V
Packing dimensions (L x W x H)290 x 230 x 155 mm
Gross weight1 kg

Site preparation required

This instrument needs site work before delivery — typically a level grouted foundation, a dedicated power supply, and in some cases drainage or extraction. We issue the foundation drawing and utility schedule with the quotation so the civil work runs in parallel with the lead time.

Support available

  • Installation & commissioning
  • Calibration
  • Operator training
  • Annual maintenance contract
  • Spares & consumables

Calibration is arranged through NABL-accredited laboratories under the relevant scope. We state the scope and the certificate number on the quotation — see what accreditation actually covers.

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